Client’s Intro: a leading manufacturer of intelligent rubber hydraulic hose assemblies, serving diverse industries including engineering machinery, power generation, petrochemicals, automotive, and shipbuilding.
Challenges
- Manual material handling processes causing production bottlenecks
- Limited storage capacity and inefficient space utilization
- Difficulty in tracking materials throughout the production cycle
- Inconsistent material supply to automated production lines
- High labor costs associated with manual storage and retrieval operations
ALB Solution
- Intelligent high-density storage rack system
- Automated Guided Vehicles (AGVs) for material transport
- Robotic retrieval systems with precision control
- Warehouse Management System (WMS) with real-time tracking
- Seamless MES integration for production coordination
Key Results
- 43% increase in daily production capacity
- 80% reduction in material retrieval time
- 99.2% inventory accuracy
- 50% reduction in labor requirements
- 60% improvement in space utilization